Page 626 - Oldbook 2017
P. 626
IRONHEAD XL
SEATS &
SISSY BARS
EXHAUST
80‑1006
CARBURETORS 80‑1005
& AIR FILTERS
HIGH-PERFORMANCE STARTER MOTORS
ENGINE •100% new – not remanufactured! 80‑1010
•Special pinion shaft threads and extended jackshaft bolt allow for
a wider range of applications
•Starters feature oversize clutch rollers, cold headed steel idler gears
and armature hairpins that are resistance‑fused to the armature
TRANSMISSION •1,4kW is a new replacement unit for stock and slightly modified engines;
& DRIVELINE
generates more power than the OEM stock starter 80‑1009
•Available in black or chrome finish
NOTE: OEM Hitachi starters measure 133 mm (5 /4”). OEM Prestolite starters measure 152 mm (6”).
1
GASKETS NOTE: For optimum performance, use with Drag Specialties battery and battery cables.
& SEALS PART # DESCRIPTION PART # DESCRIPTION
FOR 74‑E76 XLH FOR 81‑85 XL
80‑1005 1 1,4kW Hitachi black 80‑1009 1,4kW black
80‑1006 1 1,4kW Hitachi chrome 80‑1010 1,4kW chrome
ELECTRICAL FOR 67‑80 XL 1 Starter motor design is more compact than the original and does not
& LIGHTING 80‑1007 1 1,4kW Prestolite black require the rear bracket. Because of the higher output, 4‑gauge cables are
80‑1008 1 1,4kW Prestolite chrome recommended for this starter.
HANDLEBARS,
CONTROLS & 2110‑0223
MIRRORS
CABLES
HIGH TORQUE STARTERS
•Starters feature 15% more power and torque than OEM units
•Manufactured using heavy‑duty armature commutators, large drive‑end 2110‑0226
bearings and needle bearings in the com‑end caps
BRAKES PART # DESCRIPTION PART # DESCRIPTION
FOR 67‑80 XL EQUIPPED WITH PRESTOLITE STARTERS (152 MM L (6”)); FOR 74‑E76 XLH EQUIPPED WITH HITACHI STARTERS (133 MM L (5 /4”));
1
REPL. OEM #31458‑66 REPL. OEM #31570‑73
2110‑0224 Chrome 2110‑0226 Chrome
OIL TANKS, 2110‑0223 Black 2110‑0225 Black
FILTERS &
GAS TANKS DS‑196178
DASHES
& GAUGES
STARTER MOTORS
•Nippondenso starters are assembled in the U.S.A. with heavy‑duty
CHASSIS, components and tested with state‑of‑the‑art equipment
SUSPENSION, •Solenoid plunger, return damper and springs are replaced with
FENDERS stronger components
& WHEELS •Clutch shaft and rollers are replaced with precision‑ground and hardened
parts for longer service life
•All components are assembled with a special lube that has been formulated for
FLOORBOARDS starter roller clutch applications
& PEGS •CNC‑machined billet mounting noses are held together with aerospace fasteners
•After assembly, all starters go to a dyno test including hi‑low voltage, stall torque, solenoid engagement,
amperage draw, load test, maximum rpm and motor impulse wave form
•Starters have a 4,4:1 gear reduction and produce 46% more cranking torque than the stock starter
•Starters available in two kilowatt ratings (1,2 and 1,4)
HARDWARE •The 1,4 kW starter is designed for up to 100” motors; use Terry battery cables and a battery with 300+ cranking amps
like the Drag Specialties battery for best results
•Choose from two finishes: black wrinkle or polished/ chrome DS‑196182
•Made in the U.S.A.
PART # DESCRIPTION PART # DESCRIPTION
GENERAL 1,2 kW FOR 81‑85 XL 1,4 kW FOR 81‑85 XL
DS‑196178 Black wrinkle DS‑196183 Black wrinkle
DS‑196177 Polished/ chrome DS‑196182 Polished/ chrome w/ raw finish starter nose
624 ALL PART NUMBERS IN BLUE ARE NEW